Electric rolling machine instructions

Electric rolling machine instructions

Introduction Zhongchang Brand Rolling Machine is a special machine for greenhouses. It was developed by the Institute in collaboration with Professor Zhang of Shandong University. After three years of scientific and technological research and practical experiments, it was welcomed by users. It has obtained three national patents, Shandong Agricultural Machinery Promotion Certificate and Provincial Product Quality Certificate, and has been designated as “Shandong Province Agricultural Innovation Demonstration Project Special Machinery” by the Provincial Department of Finance and Agricultural Machinery Management Office. This machine adopts innovative design of double worm gear and has Rugged, small, no noise, good self-locking performance, the biggest advantage is the use of special security. Our engineers and technicians have six or seven years of experience in the installation and installation of roller shutters. We have installed shutters in a variety of configurations. We have a deep understanding and understanding of the performance of roller blinds. Research and discussion cards, taking the length of the family, jointly designed and produced the exclusive leading product – Zhongchang Brand Rolling Machine. The large market for roller blinds has broad prospects and cannot be measured. Zhongchang Research Institute is willing to cooperate with people of insight in the world through cooperative production, distribution agency, maintenance services and other forms of development. Let's cooperate in the development of the company and create a great cause! The Zhongchang Institute of Agricultural Research in Shouguang City is using it for your safety. Before the machine, please read this manual and strictly follow the instructions. Uses and Scope of Application: Electric roller shutter machine is a special machine for greenhouses. It is mainly used for rolling greenhouse straw curtains. It is suitable for steel racks and bamboo wooden racks with a width of about 10 meters, a height of 4 to 5 meters, and a length of 80 meters. There are greenhouses with a certain degree of arch in various skeletons. Among them: Type ZC-100A-8 is suitable for a length of about 100 meters and straw weight is less than 8 tons; Type ZC-100-6 is suitable for a length less than 100 meters and straw weight is less than 6 tons; ZC-80-4 type suitable shed The length is less than 80 meters and the straw weight is less than 4 tons. Structure and working principle: The machine adopts the principle of two-pole support and rolling lifting, which is a pre-shed installation type. The main engine adopts two-stage worm gear drive, the output shaft is connected to the coupling, and the coupling is made into a reel through the flange and the round tube to accomplish the purpose of rolling the straw curtain. The motor passes the output pulley and transmits the rotational force to the output end of the small worm through the V-belt wheel. The internal worm gear system completes the force transmission of the whole machine and finally outputs the working torque. The main technical parameters: The machine implements the standard: Configuration power 1,5 ----2,2 kilowatts speed ratio: 1627:1 Working time per revolution: >=1 minute Torque: 4300n/m Installation and commissioning and use of operation: Greenhouse Cognizance: Before installing the shutter, we first have a detailed understanding of the greenhouse, and after field inspection, regardless of steel racks or bamboo racks, first, require the greenhouse to have sufficient strength, stiffness and flatness, etc., sufficient to withstand the volume The overall weight of the straw curtain and the roller shutter on a branch line prevents the crushing of the shed body or the effectiveness of the roller blind machine. Second, we must observe whether the height of both ends of the greenhouse is symmetrical, and whether the terrain is too low before the shed. Otherwise, we must make rectification, otherwise it will be difficult to install and adjust. Third, we must observe whether the slope behind the roof is a large or small edge. If it is a small edge, use a three-meter membrane instead of a two-and-a-half windproof membrane, and combine the height of the greenhouse to determine the length of the support rod. In order to avoid windproof difficulties caused by the shutter installation failed. Arrangement of straw curtains: The straw curtains are generally required to have the same thickness and length, and have the same length and length. After binding, the straw curtains are vertically fixed on the reel and discharged in accordance with the requirements of two bottoms and one float. The intersecting amount of the two sides of the straw curtain must be consistent, if the new and old straw blinds When mixing, be sure to discharge each other as much as possible, and ask them to be symmetrical as far as possible so as to avoid unsynchronized rolling and overall deviation. The laying of the ropes: The role of the ropes is to reduce the adverse effect of the shutter's own weight and the force of the roller on the straw. The use of the rope is directly related to the service life of the straw and the running of the machine. Positive and synchronous, a section of the string is fixed on the anchor wire of the roof, and the other end is fixed on the reel fixed pile of the shutter under the shed, and the elasticity of the string is required to be consistent with the working length during the binding process, and the binding process is relevant. The staff must do a good job in mutual cooperation and standardization. The power supply is laid: The power supply of the greenhouse must be determined. We must choose reliable conductors, switches and switches. (Considering the complexity of agricultural power quality, we must do a good job of investigation and research.) The power supply is recommended to be installed in the shed's work shed to avoid wind blows. Rain and children touch. More than 3*1 square millimetres of rubber cable are preferred between the rear of the switch and the remote control device and the commutation switch. To ensure safe and convenient use, the switch should be placed on the two mountains or the rear wall as the best position. Installation: General tools: one big and one small hammer, one 250mm adjustable wrench, 17*19mm plum wrench, two sets of stiff hands, one 200mm pipe wrench, one hand hacksaw or one pipe cutter. Special tools: a 500mm steel drill, two puncture wrenches. Power tools: A digital clamp ammeter, a needle-nose pliers, a wire cutter, an electrician knife, a 150mm cross, a screwdriver. Rolling machine host: The host consists of reducer, motor, mounting frame and other components. Roller Strut: The strut consists of a main rod, a secondary rod, and an anchor assembly. Strut attachment: The strut attachment has a strut pin assembly and a ground anchor pin assembly each. Rolling machine roll rod: According to the length of the inner diameter of the shed front, the weight of the rolling curtain is properly configured with a 2 inch round tube, and the wall thickness of the round tube depends on the length of the roll rod. The output shaft, coupling and flange connection are connected by M14*50mm high-strength screw assemblies. Screw assemblies: 16 flat pads, spring washers, and nuts. The reel connection is connected with a M12*95mm medium-strength screw assembly. The screw assembly: 12 flat pads, spring washers, nuts, and two sets of each coupling point. Spare parts are calculated according to the number of bars used to connect the host arm to the reel. The above equipment, materials, tools, accessories and other related materials can be installed on-site only after the quantity and quality of the inventory are correct. Installation begins: 1. The first step is to determine the installation point of the roller shutter. The installation point should be selected in the middle of the greenhouse before the host is transported to the installation point. The direction of the host output is to the direction of the greenhouse, which is convenient for the boom. Connect, the motor end points out of the shed and wait for the next step to connect with the secondary bar. 2. The levers are respectively locked on the output couplings at both ends of the main machine with M14 or higher high-strength bolts. 3. Then, take reel type 1, 2, 3, and 4 (grouped according to the length of the shed) and arrange them from the coupling of the main machine to the two ends in order, and use M12 bolts to connect the pipe shaft, sleeve, and socket connection. And the fastening is reliable and must not be loosened. (At this time, it is generally appropriate to divide the two groups of operations. It is always carried out on the left side and on the right side to improve efficiency.) Note: The looseness of the solids will affect the service life of the reels, and even endanger the safety of use. 4, will be placed in accordance with the requirements of the straw, vertical tiled in the greenhouse, and the low curtain below the shop rope to expose more than 40 cm. 5, will be coupled with a good machine with the need to lift a number of people put on the surface of the straw, the scroll must be straight, there must be no bending around the upper and lower, or to re-adjust to meet the requirements. 6, rope and reel fixed pile must be carefully carried out, it is best to have one person completed or completed on both sides of one person, this can effectively ensure the tightness of the cord and thus help the grass curtain does not run away. 7. One by one, bundle the lower ends of the straws one by one and wrap them around the reel with a thin wire. 8, an electrician to prepare the electrical part, is now connected to the switch, and then send power to observe the motor is positive, reverse, until the motor end of the bracket began to turn up to about 90 degrees, power off. (In order to use safely and reliably, the electrical switchgear is required to be installed in the middle or one end of the roof.) Note: Oilless operation is strictly prohibited. The user loses oil because of user's own responsibility. 9. The determination of the anchor installation site: According to the height of the shed, the span is scheduled to be a fixed position, which is generally selected at the front of the shed, 1,8-2,2 meters. (Incorrect after installation, it can be readjusted.) 10. Fix the ground anchor: First, dig a small pit on the ground with a shovel, and then lower the anchor point of the ground downwards, and plunge into the ground to fix the earth. 11. Push the main pole into the north-south position of the ground pile by pressing the T-shaped hinge. Use the random fitting large bolt with the flat pad to connect the main pole and the ground anchor hinge reliably as shown in the figure. Finally, use the split pin to lock. 12. Once again, the main shaft and the auxiliary shaft are locked in the same manner as described above using a random small-pin assembly, and then fixed to the sub-links at the hinge with two to three ropes. There are two or more hand-operated ropes at the other end. Pull the poles slowly from the northwest, north, and northeast directions. The other two people hold the lower end of the pole and insert the rod into the motor frame tube, and tighten the two M12 high-strength screws on the outside of the tube. Solid, regarding the use of safety) Warning! Bolts must be securely locked and must not be loosened to prevent rods and machines from escaping. Danger! Debugging: After the installation is completed, a comprehensive inspection shall be carried out. The main body part, the support rod part, the reel part, and the electrical part shall be checked for accuracy, safety and reliability, and the operation and debugging work may be performed. The first power transmission operation, jumped about a meter or so, to see the status of the grass curtain modulation, if you do not directly analyze the cause of the situation is not straight to take straightening measures, which is straight and not straight to the machine must be retreated The initial position, the purpose is to test operation, one is to promote the straw curtain rolling, the second is to run the machine slightly. In the second power transmission run, about two-thirds of the volume is rolled up, and the last work is carried out for the same purpose as above. First, the grass curtain is further promoted, and the second machine is used to run the machine and then the machine is returned to the machine. Initial position. Before the third power transmission, it is necessary to check whether the temperature of the machine part is significantly increased. If the temperature does not exceed the ambient temperature of 40oC, and no strange sound or odor is detected in the machine, the machine can be tested in place. This test process mainly reaches the following items: Whether the machine parts are complete or not, and whether the matching is reasonable. Whether the machine is running properly Check whether the installation is correct, whether there is any missing item, whether there is any hidden danger, 4. Check again whether the grass roll is neat, straight, and whether there is deviation phenomenon. If the above phenomenon is found, it should continue to adjust until it meets the practical requirements of technical standards. Before leaving the site, the installer must ask the user whether he has obtained the product instruction manual and strictly require the user to follow the instructions. Finally, the adhesive label is securely posted on the appropriate part of the main shaft to show the user's attention to operation safety. Operation: 1. Operate the reverse switch to stand on the two mountains or the back wall. Observe the positive reversal of the motor. It is safest to observe the side and put the straw curtain. It is strictly forbidden to operate the switch in the shed to prevent the shutter from being out of control. Casualties. 2. After the straw roll is in place, it should be turned off immediately to prevent the straw curtain from turning over into the shed. Repair and Maintenance: The roller blind machine must be filled with oil before it is turned on. Always pay attention to check the tightening of the bolts at each joint to avoid safety accidents due to looseness or material failure beyond the load. During the entire exercise after the device is started, it is recommended that users operate at both ends of the shed or roof, which is more secure. caveat! It is forbidden to stand around the poles and in front of the shed, and personnel should be outside the frontier of the shed two meters or other safety zone. If the shutter fails, the user should contact the local service department and sales department in time. Advice! Unauthorized loading and unloading of the internal components of the host machine may affect the machine performance or cause accidents. Failure Analysis and Exclusion: Zhongchang brand electric roller shutter repair service card Three, the following content When the new product is stored in the warehouse by the quality inspector to fill in and with the certificate of random counterparts for a total of two, the first joint: three packs of evidence two, The following contents shall be filled out by the distributor: 1. The following contents shall be filled in by the quality inspector when the new product is stored in the warehouse and shall be accompanied by two peers with the certificate. The second link: sales feedback card 2. The following contents shall be filled in by the distributor (must be clearly stated Timely delivery back to the factory) Three Guarantees General Provisions This regulation is formulated in accordance with the "PRC Product Quality Law", the national economic and trade quality "1998" 123 "Repair, Replacement, and Return of Agricultural Machinery Products", product standards, and related regulations. The three-pack period starts from the date of purchase (according to the purchase invoice or receipt), the main parts: the size of the worm, the size of the worm gear, the output shaft, the chassis replacement in three years. The whole machine replaces low-value wearing parts in two years: oil seals, bearings, and couplings are replaced within three guarantees during the three-guarantee period. Due to quality problems such as design, manufacturing, etc. After being confirmed to be the responsibility of our factory, it will be given three guarantees. When the Three Guarantees method and the procedure Three Guarantees, you must hold the Three Guarantees certificate, the certificate, and the purchase receipt receipt to the purchase unit or our office. After processing, the user must sign the maintenance record form and indicate whether it is Satisfactory opinions. In case of any of the following conditions, the three packs are not installed and are not installed according to the applicable scope. The weight of the straw curtain exceeds the load of the host model. 2. Early wear and failure caused by improper use, repair and maintenance. 3. Faults caused by self-modification, disassembly, and adjustment due to violations. 4, there is no three packs of vouchers and valid invoices, and can not prove within the warranty period. 5, specifications and models do not match the invoice 6, after a failure, did not maintain the original state of damage. 7. Failure caused by force majeure. Repair Service Network Address Book

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